TTB-135D Blow Molding Machine
Maximum volume: 120L (single die head)
Output:≥ PCS/hour
Machine dimensions (length x width × height) : 7.4m× 4.6m × 3.7-4.1m
Product technical parameters
1. Extrusion system
Features:
(1) The extruder requires high production efficiency, good plasticizing quality, uniform color mixing, uniform color production of hollow products, internal quality and appearance quality of products can meet the requirements of commodity inspection.
(2) Suitable for processing powder, granule, recycled material, color masterbatch mixture.
(3) Wide adaptability to raw materials.
(4) The proportion of recycled material is wide.
Technical parameters
(1) Screw diameter: 135mm.
(2) Length- diameter ratio: 27:1. Equipped with ZLYJ330 gear box
(3) Screw material: high-quality nitride steel, nitride surface treatment, nitride layer thickness of 0.4mm, hardness HV≥900.
(4) Barrel: high quality nitride steel 38CrMoAIA is selected. The inner surface is nitrided with hardness HV≥ 900.
(5) Driving mode: ac motor, frequency conversion automatic speed regulation, to keep the normal production of the
stranded material does not stop, motor and gearbox belt connection.
(6) Driving power: 132KW
(7) Screw speed: 0 — 50r/min low speed efficient screw.
(8) Temperature control: the automatic temperature control module can realize PID precision control
(9) Heating method: casting aluminum and mica heating ring or ceramic and mica heating ring
(10) Cooling mode: air cooling
(11) Hopper seat: circulating water cooling, cooling water flow can be controlled
(12) Plasticizing capacity: about 400KG/H HDPE
(13) Heating power of barrel: 52KW
Die system
Features: The storage cylinder part after electroplating polishing
(1) The mold head flow channel structure adopts foreign advanced plastic melt flow analysis software analysis and design, the mold core flow channel and the middle ring as a whole without dead Angle, the melt compound in the mold head, into the storage cylinder, formed material embryo strength is good, fast color change
(2) The area of servo cylinder and injection cylinder is large to ensure that the injection force and servo force meet the processing needs of high viscosity high molecular weight HIGH density polyethylene when the material embryo is formed
(3) The main parts of the storage cylinder, flow channel and mouth die are 38CrMo
(4) Cylinder seal adopts new sealing structure to ensure good sealing and long service life
(5) The heating ring of die head adopts mica heating ring. Special structure design, ensure that the heating ring and die head close, high heat transfer efficiency, long service life
(6) Using wall thickness control technology, can effectively control the weight of products, improve the performance of products
Technical parameters of die head system
(2) Heating power of die head: 8KW
(3) Heating method: casting aluminum and mica heating ring or ceramic and mica heating ring
(4) Temperature control: temperature control module
(5) Mouth mold size: customer provided (or according to the sample)
(6) Total hydraulic drive power :30KW
(7) Average energy consumption of the whole machine: 50KW/H
3. Open and close die system
(1) Template size (width X height) : 650mm x 800mm flexural arm bulk modulus
(2) Template spacing: 500mm – 1300mm
(3) Clamping force:350KN
4, cutter device and (blowing device or clamping device)
(1) Pneumatic, electric cutting knife
(2) Disassembly type hydraulic blowing, single blowing, double blowing, three blowing, four blowing optional
(3) Can be customized oblique blowing mechanism
5, multi-function down blowing
(1) Down blowing device has automatic up and down adjustment function
(2) The size of support material can be adjusted from 100mm-350mm
(3) Down blowing device can be adjusted left and right, so that the mold center can be adjusted
6. Hydraulic control system
(1) Working pressure of low-pressure system: 10Mpa
(2) Working pressure of high pressure system: 16Mpa
(3) High and low pressure hybrid power, can realize low speed high pressure and low pressure, high speed high pressure and low pressure.
7. Pneumatic control system
(1) Pneumatic system pressure: 0.8mpa